RFID, its application, standardisation, and innovation are constantly changing. Its adoption is still relatively new and hence there are many features of the technology that are not well understood by the general populace. Developments in RFID technology continue to yield larger memory capacities, wider reading ranges, and faster processing. It’s highly unlikely that the technology will ultimately replace bar code - even with the inevitable reduction in raw materials coupled with economies of scale, the integrated circuit in an RF tag will never be as cost-effective as a bar code label. However, RFID will continue to grow in its established niches where bar code or other optical technologies aren’t effective. If some standards commonality is achieved, whereby RFID equipment from different manufacturers can be used interchangeably, the market will very likely grow exponentially.
This document tries to set out the basic information about RFID in a simple format that can be understood by everyone. AIM’s purpose is to provide education on RFID and hence increase the use of the technology. This is part one of a three part series that will also include:
Part II : Application Case Studies
Part III : Getting Started in RFID - A Step approach
A moment’s thought about radio broadcasts or mobile telephones and one can readily appreciate the benefits of wireless communication. Extend those benefits to communication of data, to and from portable low cost data carriers, and one is close to appreciating the nature and potential of radio frequency identification (RFID). RFID is an area of automatic identification that has quietly been gaining momentum in recent years and is now being seen as a radical means of enhancing data handling processes, complimentary in many ways to other data capture technologies such bar coding. A range of devices and associated systems are available to satisfy an even broader range of applications. Despite this diversity, the principles upon which they are based are quite straight forward, even though the technology and technicalities concerning the way in which they operate can be quite sophisticated. Just as one need not know the technicalities of a mobile phone or personal computer to use it, it is not necessary to know the technicalities to understand the principles, considerations and potential for using RFID. However, a little technical appreciation can provide advantage in determining system requirements and in talking to consultants and suppliers.
What is RFID?
The object of any RFID system is to carry data in suitable transponders, generally known as tags, and to retrieve data, by machine-readable means, at a suitable time and place to satisfy particular application needs. Data within a tag may provide identification for an item in manufacture, goods in transit, a location, the identity of a vehicle, an animal or individual. By including additional data the prospect is provided for supporting applications through item specific information or instructions immediately available on reading the tag. For example, the colour of paint for a car body entering a paint spray area on the production line, the set-up instructions for a flexible manufacturing cell or the manifest to accompany a shipment of goods.
A system requires, in addition to tags, a means of reading or interrogating the tags and some means of communicating the data to a host computer or information management system. A system will also include a facility for entering or programming data into the tags, if this is not undertaken at source by the manufacturer. Quite often an antenna is distinguished as if it were a separate part of an RFID system. While its importance justifies the attention it must be seen as a feature that is present in both readers and tags, essential for the communication between the two.
Data transfer rate and bandwidth
Choice of field or carrier wave frequency is of primary importance in determining data transfer rates. In practical terms the rate of data transfer is influenced primarily by the frequency of the carrier wave or varying field used to carry the data between the tag and its reader. Generally speaking the higher the frequency the higher the data transfer or throughput rates that can be achieved. This is intimately linked to bandwidth or range available within the frequency spectrum for the communication process. The channel bandwidth needs to be at least twice the bit rate required for the application in mind. Where narrow band allocations are involved the limitation on data rate can be an important consideration. It is clearly less of an issue where wide bandwidths are involved. Using the 2.4 - 2.5 GHz spread spectrum band, for example, 2 megabits per second data rates may be achieved, with added noise immunity provided by the spread spectrum modulation approach. Spread spectrum apart, increasing the bandwidth allows an increase noise level and a reduction in signal-to-noise ratio. Since it is generally necessary to ensure a signal is above the noise floor for a given application, bandwidth is an important consideration in this respect.
Range and Power Levels
The range that can be achieved in an RFID system is essentially determined by:
The power available at the reader/interrogator to communicate with the tag(s)
The power available within the tag to respond
The environmental conditions and structures, the former being more significant at higher frequencies including signal to noise ratio
Although the level of available power is the primary determinant of range the manner and efficiency in which that power is deployed also influences the range. The field or wave delivered from an antenna extends into the space surrounding it and its strength diminishes with respect to distance. The antenna design will determine the shape of the field or propagation wave delivered, so that range will also be influenced by the angle subtended between the tag and antenna.
In space free of any obstructions or absorption mechanisms the strength of the field reduces in inverse proportion to the square of the distance. For a wave propagating through a region in which reflections can arise from the ground and from obstacles, the reduction in strength can vary quite considerable, in some cases as an inverse fourth power of the distance. Where different paths arise in this way the phenomenon is known as “multi-path attenuation”. At higher frequencies absorption due to the presence of moisture can further influence range. It is therefore important in many applications to determine how the environment, internal or external, can influence the range of communication. Where a number of reflective metal ‘obstacles’ are to encountered within the application to be considered, and can vary in number from time to time, it may also be necessary to establish the implications of such changes through an appropriate environmental evaluation.
The power within the tag is generally speaking a lot less than from the reader, requiring sensitive detection capability within the reader to handle the return signals. In some systems the reader constitutes a receiver and is separate from the interrogation source or transmitter, particularly if the ‘up-link’ (from transmitter-to-tag) carrier is different from the ‘down-link’ (from tag-to-reader).
Although it is possible to choose power levels to suit different application needs is not possible to exercise complete freedom of choice. Like the restrictions on carrier frequencies there are also legislative constraints on power levels. While 100 - 500mW are values often quoted for RFID systems actual values should be confirmed with the appropriate regulatory authorities, in the countries where the technology is to be applied. The authorities will also be able to indicate the form in which the power is delivered, pulsed or continuous, and the associated allowed values.
Having gained some grasp of the data communication parameters and their associated values it is appropriate to consider, in a little more detail, the components of an RFID system.
Transponders/Tags Reader / ProgrammerTransponderor TagReader AntennaAir InterfaceTagAntenna
The word transponder, derived from TRANSmitter/resPONDER, reveals the function of the device. The tag responds to a transmitted or communicated request for the data it carries, the mode of communication between the reader and the tag being by wireless means across the space or air interface between the two. The term also suggests the essential components that form an RFID system – tags and a reader or interrogator. Where interrogator is often used as an alternative to that of reader, a difference is sometime drawn on the basis of a reader together with a decoder and interface forming the interrogator.
The basic components of a transponder may be represented as shown below. Generally speaking they are fabricated as low power integrated circuits suitable for interfacing to external coils, or utilising "coil-on-chip" technology, for data transfer and power generation (passive mode).
Basic features of an RFID transponder:
The transponder memory may comprise read-only (ROM), random access (RAM) and non-volatile programmable memory for data storage depending upon the type and sophistication of the device. The ROM-based memory is used to accommodate security data and the transponder operating system instructions which, in conjunction with the processor or processing logic deals with the internal "house-keeping" functions such as response delay timing, data flow control and power supply switching. The RAM-based memory is used to facilitate temporary data storage during transponder interrogation and response.
The non-volatile programmable memory may take various forms, electrically erasable programmable read only memory (EEPROM) being typical. It is used to store the transponder data and needs to be non-volatile to ensure that the data is retained when the device is in its quiescent or power-saving "sleep" state.
Data buffers are further components of memory, used to temporarily hold incoming data following demodulation and outgoing data for modulation and interface with the transponder antenna. The interface circuitry provides the facility to direct and accommodate the interrogation field energy for powering purposes in passive transponders and triggering of the transponder response. Where programming is accommodated facilities must be provided to accept the data.
The transponder antenna is the means by which the device senses the interrogating field and, where appropriate, the programming field and also serves as the means of transmitting the transponder response to interrogation.
A number of features, in addition to carrier frequency, characterise RFID transponders and form the basis of device specifications, including:
Means by which a transponder is powered
Data carrying options
Data read rates
Programming options
Physical form
Costs
Powering tags - For tags to work they require power, even though the levels are invariably very small (micro to milliwatts). Tags are either passive or active, the designation being determined entirely by the manner in which the device derives its power.
Active tags are powered by an internal battery and are typically read/write devices. They usually contain a cell that exhibits a high power-to-weight ratio and are usually capable of operating over a temperature range of -50°C to +70°C. The use of a battery means that a sealed active transponder has a finite lifetime. However, a suitable cell coupled to suitable low power circuitry can ensure functionality for as long as ten or more years, depending upon the operating temperatures, read/write cycles and usage. The trade-off is greater size and greater cost compared with passive tags.
In general terms, active transponders allow greater communication range than can be expected for passive devices, better noise immunity and higher data transmissions rates when used to power a higher frequency response mode.
Passive tags operate without an internal battery source, deriving the power to operate from the field generated by the reader. Passive tags are consequently much lighter than active tags, less expensive, and offer a virtually unlimited operational lifetime. The trade-off is that they have shorter read ranges than active tags and require a higher-powered reader. Passive tags are also constrained in their capacity to store data and the ability to perform well in electromagnetically noisy environments. Sensitivity and orientation performance may also be constrained by the limitation on available power. Despite these limitations passive transponders offer advantages in terms of cost and longevity. They have an almost indefinite lifetime and are generally lower on price than active transponders.
Data carrying options - Data stored in data carriers invariable require some organisation and additions, such as data identifiers and error detection bits, to satisfy recovery needs. This process is often referred to as source encoding. Standard numbering systems, such as UCC/EAN and associated data defining elements may also be applied to data stored in tags. The amount of data will of course depend on application and require an appropriate tag to meet the need. Basically, tags may be used to carry:
Identifiers, in which a numeric or alphanumeric string is stored for identification purposes or as an access key to data stored elsewhere in a computer or information management system, or
Portable data files, in which information can be organised, for communication or as a means of initiating actions without recourse to, or in combination with, data stored elsewhere.
In terms of data capacity tags can be obtained that satisfy needs from single bit to kilobits. The single bit devices are essentially for surveillance purposes. Retail electronic article surveillance (EAS) is the typical application for such devices, being used to activate an alarm when detected in the interrogating field. They may also be used in counting applications.
Devices characterised by data storage capacities up to 128 bits are sufficient to hold a serial or identification number together, possibly, with parity check bits. Such devices may be manufacturer or user programmable. Tags with data storage capacities up to 512 bits, are invariably user programmable, and suitable for accommodating identification and other specific data such as serial numbers, package content, key process instructions or possibly results of earlier interrogation/response transactions.
Tags characterised by data storage capacities of around 64 kilobits may be regarded as carriers for portable data files. With increased capacity the facility can also be provided for organising data into fields or pages that may be selectively interrogated during the reading process.
Data read rate – It has been mentioned already that data transfer rate is essentially linked to carrier frequency. The higher the frequency, generally speaking the higher the transfer rates. It should also be appreciated that reading or transferring the data requires a finite period of time, even if rated in milliseconds, and can be an important consideration in applications where a tag is passing swiftly through an interrogation or read zone.
Areas of Application for RFID
Potential applications for RFID may be identified in virtually every sector of industry, commerce and services where data is to be collected. The attributes of RFID are complimentary to other data capture technologies and thus able to satisfy particular application requirements that cannot be adequately accommodate by alternative technologies. Principal areas of application for RFID that can be currently identified include:
Transportation and logistics
Manufacturing and Processing
Security
A range of miscellaneous applications may also be distinguished, some of which are steadily growing in terms of application numbers. They include:
Animal tagging
Waste management
Time and attendance
Postal tracking
Airline baggage reconciliation
Road toll management
As standards emerge, technology develops still further, and costs reduce considerable growth in terms of application numbers and new areas of application may be expected.
Some of the more prominent specific applications include:
Electronic article surveillance - clothing retail outlets being typical.
Protection of valuable equipment against theft, unauthorised removal or asset management.
Controlled access to vehicles, parking areas and fuel facilities - depot facilities being typical.
Automated toll collection for roads and bridges - since the 1980s, electronic Road-Pricing (ERP) systems have been used in Hong Kong.
Controlled access of personnel to secure or hazardous locations.
Time and attendance - to replace conventional “slot card” time keeping systems.
Animal husbandry - for identification in support of individualised feeding programmes.
Automatic identification of tools in numerically controlled machines - to facilitate condition monitoring of tools, for use in managing tool usage and minimising waste due to excessive machine tool wear.
Identification of product variants and process control in flexible manufacture systems.
Sport time recording
Electronic monitoring of offenders at home
Vehicle anti-theft systems and car immobiliser
A number of factors influence the suitability of RFID for given applications. The application needs must be carefully determined and examined with respect to the attributes that RFID and other data collection technologies can offer. Where RFID is identified as a contender further considerations have to be made in respect of application environment, from an electromagnetic standpoint, standards, and legislation concerning use of frequencies and power levels.








